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Productive Semi-automated Die-chopping and Creasing Machine with Stripping Device
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Measurement||mm||350*350||four hundred*410||540*410|
|Max. Die-chopping Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Force||T||300||three hundred||three hundred|
|Max. Paper Thickness||mm||one-seven||1-7||1-7|
2. Principal Features:
1) The Bobst kind cut construction tends to make the chopping system movement like a scissor, it will realize a entire and simpler cut.
2) Main worm equipment utilizes alloy copper content, following the knowledgeable operator’s manual scraping therapy and strict standard tests, it can assures the driving areas 10 many years daily life.
3) The primary chains undertake imported British Renold manufacturer, the variances of ten chains are less than .2mm.
4) The link in between equipment box and driving shaft adopts sleeve and pin framework making sure a robust link.
3. Attributes of the equipment
a. Speed: The equipment adopts frequency controller to obtain stepless velocity acceleration which can reach to 4500 times for every hour. In the course of true production, it can normally operate at 3800 to 4000 moments per hour in accordance to the good quality of the board. If the good quality of the paper is great, a good operator even can operate the machine at 4200 moments for every several hours without having sensation too challenging.
b. Safety: As it is revealed in the picture of the equipment, the machine adopts rear part paper feeding approach which keeps the operator absent from the die-chopping component. The mounting and adjustment of the die plate is also accomplished outside of the die-cutting part with sensors and detectors at die-slicing part to guarantee that the device can not be started out when the die-chopping plate is at adjustment standing.
Apart from the sensors at die-slicing portion, there are sensor or technique switches at window element to make the total machine at checking standing to make sure its security.
c. Operation usefulness:There is Gentleman-device interface put in in the control panel which will displays the safety position of the machine as well as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to keep track of the procedure standing at the shipping and delivery element.
- d. Principal Structures and Key Material Employed
- one) Four Major Big Areas:
They are referring to: base station, shifting system, higher platform and device wall. The bottom station is created of gray forged iron -HT 200 the relocating platform is ductile iron – QT forty two-ten and the device wall is high quality A3 metal.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to ensure secure pressure out set of not significantly less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Component:
The generate is transferred through crank rod to pendulum which will provide the moving platform to shift up and down to reach die-lower and creasing objective.
The pendulum is manufactured of higher top quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automated die-chopping and creasing device. In comparison with computerized die-chopping and creasing device which is employed for cardboard die-reducing, this sort of semi-automated die-cutting and creasing device is mostly used for corrugated board which needs considerably less stress for die-slicing, in this scenario really some producers have made smaller width on the pendulum and smaller diameter on the pendulum shaft. We hold broader pendulum and even bigger diameter on its shaft to make our machine last for a for a longer time life.
The die-reducing plate utilizes 7 mm seventy five Crl plate which has much more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make sure the boarding conveying correct and stable.
The device employs gripper bar variety with 12A lengthy joints chain which is much less in excess weight and much less shock to the intermittent device underneath the precondition to make sure the toughness of the chain. The manufacturer of the chain is Renold U.K with high specific and quality. .
The Gripper bar adopts aviation aluminum with three bridge type- light in fat and high
- Electric powered Element
The electrical areas are designed and assembled in accordance to the European CE regular and employs planet vast recognized brand name items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing ways which time preserving and easy for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is straightforward, hassle-free and reputable.
- Special Characters of Our Machine:
- Clever And Specific Entrance Lay Design and style:
Compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its maximum situation.
Generally the producers will install sensors on this component to cease the device when the paper is fed abnormally to the entrance lay. Even so, when the device is working at the high pace, the inertia will provide the machine to operate for a although to make the front lay to its highest stage and then also hurt the front lay and the gripper bar.
Our unique layout is that when the abnormal board feeding happens and currently being detected, the entrance lay can never reaches to its greatest position which tends to make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our unique design and style, so there is no photo to be proven below.
- Optional Supply Platform:
According to the requirement of the shopper we can do the delivery platform either square sort or E sort (as proven in the picture) . If the shopper has sufficient pallets, he can pick sq. sort. If the customer does have enough pallet, he can pick, E variety platform for which will also provide 4 delivery trolleys.
- Pneumatic Pre-loading and Lifting Stage Device:
The pre-loading gadget is pneumatic pushed. When a single paper dimension is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just push the button and the device will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Fairly some of the die-reducing equipment producers use immediate feeding approach which is the operator will feed the board immediately to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our device uses an additional dance roller feeding system whose board feeding time can be lengthen to .6 2nd. Together with the conveying parts it tends to make an simpler operate of the operator and faster in efficiency of the device.
For case in point: If an operator operates the direct feeding semi-automatic die-cutting device at 3300 sheets per hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.
V. Conveying Component:
The board received by the dance roller will go by means of a conveying part with belt conveying and belt urgent which tends to make the board becoming pressed just before reaching to the front lay.
Just before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these approaches, the board conveyed by the dance roller will be more accurate and secure when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not occur to the entrance lay at typical situation, the detector will deliver signals to cease the device.
- Striping Component
- Striping is fifty percent striping which can strip off 3 – edge waste of the board.
- There are higher chase, center chase and lower chase where the male, elastic block and woman die are put to strip off the squander.
- None-end Feeding and Shipping and delivery
This kind of machine has our patented method – non-stop feeding and shipping capabilities which can minimize the wor ept pressure of the operator and increase the wor ept efficiency of the equipment
Below this program, the pre-piling is at the aspect of the operator. The pre-piled board can be transported underneath the principal pile when the main pile is detected brief of paper.
At the shipping and delivery component, when the board is minimize to be about 1 meter, the machine will press the die-minimize board pile out of the equipment delivery component so that it is effortless for the operator to attract them to the selected location without having the require of halting the equipment.
|Name||Brand and Origin||Remarks|
|Bearing||SKF Swiss||Important part|
|IKO Japan or HangZhou, China||Not key part|
|Chain||Renold U.K||Major Chain ( Discrepancy of much less than .2 mm for for every 10 chains of equipment chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electric powered Change||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Enterprise|
|Pneumatic Components||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original equipment manufacturer’s (OEM) component numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our organization and the outlined substitution parts contained herein are not sponsored, approved, or manufactured by the OEM. /